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turbo k series
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Roverdose
Posted 30/1/2011 6:46 AM (#588357 - in reply to #474141)
Subject: RE: turbo k series
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Posts: 444
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i had to remove the pips on my accralites. doesnt seem to make any real difference.

what did vibration free say about the alu bottom pulley?

Drew
dazbooker
Posted 30/1/2011 8:31 AM (#588384 - in reply to #588357)
Subject: RE: turbo k series
Expert

Posts: 1265
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Location: barnsley

Roverdose - 30/1/2011 6:46 AM i had to remove the pips on my accralites. doesnt seem to make any real difference. what did vibration free say about the alu bottom pulley? Drew

they balanced it to match with the rest of the associated crank parts

not much to say really

it was out so glad i had it  balanced

regarding the pistons i dont know what to do

better i speak to accralite as i need to know which way the pistons go anyway

and i need to find out which way round the rods go too

dazbooker
Posted 30/1/2011 8:42 AM (#588387 - in reply to #474141)
Subject: RE: turbo k series
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Posts: 1265
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Location: barnsley

heres some pics of what ive done today

fitted the open thermostat into the housing to allow for remote thermostat

measured the main bearing journals all seem ok

fitted crank ,oil pump, oil filter elbow, turbo drain pipe and dipstick tube

need to fit liners pistons and rods next



Edited by dazbooker 30/1/2011 8:46 AM




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Attachments 005.jpg (89KB - 72 downloads)
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Attachments 007.jpg (90KB - 82 downloads)
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Attachments 012.jpg (94KB - 66 downloads)
Roverdose
Posted 31/1/2011 12:35 PM (#588691 - in reply to #588146)
Subject: RE: turbo k series
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Posts: 444
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i asked cos 1 in 3 like telling me the std bottom pulley needs to be there and definatly cant be replaced with the alu one i have!

Drew

Edited by Roverdose 31/1/2011 12:42 PM
dazbooker
Posted 31/1/2011 2:49 PM (#588715 - in reply to #474141)
Subject: RE: turbo k series
Expert

Posts: 1265
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Location: barnsley

spoke to accralite today regarding the piston they yell me that the ex mark under the piston crown refrences exhaust side which i was pretty sure thats what it was but best to check and they were very appolagetic aboat the pip that was left underneath the piston crown and was told to remove it

apparantley its to centralize it in the laithe when they machine it

regarding the cams was told by piper that the timing figure for a 244 duration cam with 12/52 and 52/12 should always be 110 degrees

there we go sorted now can start to get them together

djwilma
Posted 1/2/2011 9:24 AM (#588832 - in reply to #474141)
Subject: RE: turbo k series


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Location: Bournemouth
.
Pietaster
Posted 1/2/2011 9:43 AM (#588834 - in reply to #474141)
Subject: RE: turbo k series


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Location: Burnley, Lancs
What sort of sealant did you use between the block and bearing ladder?
jon8oy
Posted 1/2/2011 10:13 AM (#588845 - in reply to #588834)
Subject: RE: turbo k series


now on 2 wheels

Posts: 7576
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Location: back in longbridge b31
Pietaster - 1/2/2011 2:43 PM

What sort of sealant did you use between the block and bearing ladder?
proper rover stuff u can buy it on ebay
dazbooker
Posted 1/2/2011 10:27 AM (#588849 - in reply to #588834)
Subject: RE: turbo k series
Expert

Posts: 1265
10001001002525
Location: barnsley

Pietaster - 1/2/2011 9:43 AM What sort of sealant did you use between the block and bearing ladder?

yeh used the proper rover sealant

dazbooker
Posted 1/2/2011 10:29 AM (#588850 - in reply to #588691)
Subject: RE: turbo k series
Expert

Posts: 1265
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Location: barnsley

Roverdose - 31/1/2011 12:35 PM i asked cos 1 in 3 like telling me the std bottom pulley needs to be there and definatly cant be replaced with the alu one i have! Drew

cant see why  not

i bought mine from elise parts but all they advise is to fit the uprated oil pump gear with it but they dont do a gear for the very late pumps so i didnt

wont have a problem mate fit it

dazbooker
Posted 1/2/2011 4:09 PM (#588932 - in reply to #474141)
Subject: RE: turbo k series
Expert

Posts: 1265
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Location: barnsley

after finding out which way the rods and pistons went

i managed to get them built up with the rings too

ive put an old piston in just for clarity just for people to see the diffrence from standard to performance

hopefully get these in the block this week





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Attachments 006.jpg (72KB - 77 downloads)
Attachments 007.jpg (85KB - 70 downloads)
Turley_vvc
Posted 2/2/2011 4:06 AM (#588961 - in reply to #474141)
Subject: RE: turbo k series




Posts: 2794
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Location: Tamworth/Measham
New, Nice & Shinny they look hot mate
dazbooker
Posted 2/2/2011 12:02 PM (#589115 - in reply to #474141)
Subject: RE: turbo k series
Expert

Posts: 1265
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Location: barnsley

heres some more pics of the liners before i fitted them

the sealer i used

liners fitted

and the dowells i fitted in the block



Edited by dazbooker 2/2/2011 12:05 PM




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Attachments 001.jpg (79KB - 69 downloads)
Attachments 002.jpg (89KB - 79 downloads)
Attachments 003.jpg (97KB - 72 downloads)
Attachments 004.jpg (85KB - 64 downloads)
Attachments 005.jpg (78KB - 72 downloads)
Turley_vvc
Posted 2/2/2011 12:17 PM (#589124 - in reply to #474141)
Subject: RE: turbo k series




Posts: 2794
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Location: Tamworth/Measham
nice mate,keep it coming
tommib
Posted 3/2/2011 2:54 PM (#589387 - in reply to #474141)
Subject: RE: turbo k series


Expert

Posts: 1465
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Location: barnsley,south yorkshire / www.djtommib.co.uk
bloody hell mate youve been a busy boy lol looking good that pal
elise
Posted 5/2/2011 5:13 AM (#589616 - in reply to #474141)
Subject: RE: turbo k series
Member

Posts: 57
2525
you have the short rod but tall piston setup
trail fit and check if ? or by how much the pistons protude above the liner then decide what gasket to use the mls is thicker
you should be ok but worth checking
I did see a set that protuded however his liner seats had been recut
dazbooker
Posted 5/2/2011 5:49 AM (#589618 - in reply to #589616)
Subject: RE: turbo k series
Expert

Posts: 1265
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Location: barnsley

elise - 5/2/2011 5:13 AM you have the short rod but tall piston setup trail fit and check if ? or by how much the pistons protude above the liner then decide what gasket to use the mls is thicker you should be ok but worth checking I did see a set that protuded however his liner seats had been recut

yeh they sit 0.33mm above the liner so should be ok but i was going to use the mls gasket aswell



Edited by dazbooker 9/2/2011 2:37 PM
dazbooker
Posted 5/2/2011 6:08 AM (#589620 - in reply to #474141)
Subject: RE: turbo k series
Expert

Posts: 1265
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Location: barnsley

just worked compression ratio works out at 8.257 plus or minus 0.500 to 1

means i can run more boost over standard ratio 9.200 to 1 plus or minus 0.500 to 1



Edited by dazbooker 5/2/2011 7:00 AM
Roverdose
Posted 5/2/2011 6:48 AM (#589630 - in reply to #589620)
Subject: RE: turbo k series
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Posts: 444
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did you have an idea of boost you wanted to run then?

Drew
dazbooker
Posted 5/2/2011 7:02 AM (#589632 - in reply to #589630)
Subject: RE: turbo k series
Expert

Posts: 1265
10001001002525
Location: barnsley

Roverdose - 5/2/2011 6:48 AM did you have an idea of boost you wanted to run then? Drew

not really drew will have to work out safest boost pressure to use

0.7 bar is the standard boost pressure

dazbooker
Posted 5/2/2011 8:35 AM (#589650 - in reply to #474141)
Subject: RE: turbo k series
Expert

Posts: 1265
10001001002525
Location: barnsley
heres the pistons in the block



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Attachments 001.jpg (97KB - 70 downloads)
Attachments 002.jpg (86KB - 69 downloads)
Attachments 003.jpg (98KB - 69 downloads)
dazbooker
Posted 5/2/2011 8:38 AM (#589651 - in reply to #474141)
Subject: RE: turbo k series
Expert

Posts: 1265
10001001002525
Location: barnsley
heres the oil rail before fitting and measuring the compression ratio



(004.jpg)



(005.jpg)



(006.jpg)



(007.jpg)



Attachments
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Attachments 004.jpg (97KB - 79 downloads)
Attachments 005.jpg (99KB - 66 downloads)
Attachments 006.jpg (98KB - 62 downloads)
Attachments 007.jpg (99KB - 65 downloads)
dazbooker
Posted 5/2/2011 8:38 AM (#589652 - in reply to #474141)
Subject: RE: turbo k series
Expert

Posts: 1265
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Location: barnsley

the head fitted to the block and the metal water pipe fitted



Edited by dazbooker 5/2/2011 8:56 AM




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Attachments 009.jpg (96KB - 64 downloads)
Attachments 010.jpg (89KB - 73 downloads)
munday
Posted 5/2/2011 9:53 AM (#589666 - in reply to #589620)
Subject: RE: turbo k series


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Posts: 5629
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Location: Letchworth/Basildon
dazbooker - 5/2/2011 2:08 PM

just worked compression ratio works out at 8.257 plus or minus 0.500 to 1

means i can run more boost over standard ratio 9.200 to 1 plus or minus 0.500 to 1



With that sort of CR you can run some healthy boost through that May seem a little more sluggish off boost, but as its in a metro you will hardly notice it
dazbooker
Posted 5/2/2011 10:26 AM (#589679 - in reply to #589666)
Subject: RE: turbo k series
Expert

Posts: 1265
10001001002525
Location: barnsley
munday - 5/2/2011 9:53 AM
dazbooker - 5/2/2011 2:08 PM

just worked compression ratio works out at 8.257 plus or minus 0.500 to 1

means i can run more boost over standard ratio 9.200 to 1 plus or minus 0.500 to 1

With that sort of CR you can run some healthy boost through that May seem a little more sluggish off boost, but as its in a metro you will hardly notice it

what sort of boost pressure do you reckon i coul run with this cr

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