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ralphh85 |
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Expert Posts: 9862 Location: Cornwall | Hopefully this will work, be a bit catastrophic if it doesnt lol. one alloy adaptor, donno why they dont cater for the injection engines.... Ralph (Verynear.jpg) (Verynear2.jpg) Attachments ---------------- Verynear.jpg (47KB - 109 downloads) Verynear2.jpg (71KB - 105 downloads) | ||
DEViANCE |
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Expert Posts: 1429 Location: North Wales | i cant see the last reply for some reason. | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | threads broken again, this post may fix it... | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | Yes i know i been slacking on this lately, however i did just pass my bike test today been flat out training last weekend.... got my titanium bolts for the bottom end, 10 1/2 unc bolts and 10 M10 cross bolts, also goign to fit them to the hubs to hold the bottom ball joint in and the steering arms on, Ralph (Ti Bottom end bolts.jpg) Attachments ---------------- Ti Bottom end bolts.jpg (90KB - 106 downloads) | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | threads broke again... | ||
James160vvc |
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Flying a Spitfire Posts: 5097 Location: birmingham | working for me | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | steering arm and lower ball bolts done! well one corner, these will before sale to, Ralph (steering arm bolts.jpg) (lower ball bolts.jpg) (lower ball steering arm bolts.jpg) Attachments ---------------- steering arm bolts.jpg (93KB - 110 downloads) lower ball bolts.jpg (85KB - 109 downloads) lower ball steering arm bolts.jpg (58KB - 226 downloads) | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | remembered my coilovers have half in bolts, so fitted 4 of them today,just need to get some nuts an washers done! also fitted the rest of the bottom end bolts, an got the cam retainer moded for counter sunk bolts and fitted that, when i get a 3/16ths allen key tomorrow i can fit the timing chain/front cover fitted, which will be a massive step forward, hopefully do it tomorrow, Ralph (cam plate moded.jpg) (coilover bolts.jpg) Attachments ---------------- cam plate moded.jpg (76KB - 101 downloads) coilover bolts.jpg (83KB - 106 downloads) | ||
munday |
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Expert Posts: 5629 Location: Letchworth/Basildon | I know you've been told this before, but you're definitely a mad man! | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | Thanks, yea its fun making people think im mad anyway hit another problem with the cam sprocket, made an error an its 4mm out, so using it to my advantage and making a kind of spacer to space it out, i have also made this from steel as i didnt realize but its a bearing surface for any thrust load on the cam, I have got the last bearing bolt in, and also removed the oil pick up, the pick up had a steel spacer spacing it off the engine which was horrifically heavy, think i will make it from plastic as it doesnt really do anything, also have the titanium bolt rather than the steel stud/nut. removed the crank sensor, will have to mod it to fit the dia of the PG1 fly wheel. anyone know the diameter of the pick up ring on a PG1??? Ralph (Engine.jpg) Attachments ---------------- Engine.jpg (93KB - 104 downloads) | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | After screwing up ont he alignment and also not realizing the cam gear takes the thrust load of the cam, i got a steel part made up which goes inside the cam cog, Hopefully i can fit this later today which will be a big step forward!! Ralph (Cam Gear Finished.jpg) (Cam Gear Finished2.jpg) Attachments ---------------- Cam Gear Finished.jpg (82KB - 101 downloads) Cam Gear Finished2.jpg (72KB - 104 downloads) | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | It worked! This is good news, to get the front cover on i just need to make up a wood ruff key, and machine a tiny bit off the cover to allow it to clear the chain, hopefully get the gaskets an crank seal needed tomoz, Ralph (Chain On.jpg) Attachments ---------------- Chain On.jpg (74KB - 114 downloads) | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | Few pics, oil cooler take off blanks, Front cover with titanium oil pump bolts, and you can also see at the top i had to machine it to make clearance for the thicker chain, and the cover on, just need to get it all sorted and sus out what im doing with water pipes, i think i will either weld ali pipes direct to the cover or again make something which can bolt on and take silicone hoses. Ralph (Oil Cooler Blank.jpg) (Oil Pump Bolts.jpg) (Front Cover On.jpg) Attachments ---------------- Oil Cooler Blank.jpg (99KB - 107 downloads) Oil Pump Bolts.jpg (85KB - 101 downloads) Front Cover On.jpg (95KB - 104 downloads) | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | Kinda been side tracked as bought a triumph speed triple, but i have been working on the front cover a bit more, i am going to get these pipes welded in somehow like in the pic, and also cut off all the rest of the part which is no longer needed for the old water pump, Ralph (Water Pipes.jpg) Attachments ---------------- Water Pipes.jpg (95KB - 105 downloads) | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | Got them welded in, and alot of the excess carved off, just need to clean it up, get the end pipe flared are welded on and presure test it, will clean it all up so hopefully it looks like its supposed to be like this, Ralph (front cover pipes.jpg) Attachments ---------------- front cover pipes.jpg (82KB - 100 downloads) | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | got this fulley welded today, and put it on as a test fit with the alternator, all fits ok, the pipe was just fitted for reference, in reality it will need a longer pipe before the bend so plenty of clearance with the alternator pulley, need to make up some little washers for the cam cog bolts and presure test the front cover welds, then its ready to be fitted properly. Ralph (front cover test fit.jpg) Attachments ---------------- front cover test fit.jpg (97KB - 104 downloads) | ||
pqhf5kd |
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Elite Veteran Posts: 703 Location: New Milton, Hampshire | Sorry if I missed this but what are you doing for brakes? | ||
Mutts |
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Lotus powered R100 MP Admin Location: Torbay, South Devon, UK | fucking great big dustbin lids! lol | ||
111Sli |
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Transport Guru MP Moderator Posts: 4947 Location: Bromley, Kent | Ralph, hope your coming to PoL? I'd like to see this beast you have built | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | brakes - take a look earlier int he thread, basically gti brakes (dustbin lids obviously lol) front and rear with a bias bar master cylinder, POL, i will be there... but can garentee this will be, i could end up in the mg, just depends which cars being worked on at the time! Ralph | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | im back on it! hopefully start getting the engine/subframe out shortly, plan it, build a tubular subframe and fit the new engine, stand by for some engineering Ralph (Photo0190.jpg) Attachments ---------------- Photo0190.jpg (30KB - 81 downloads) | ||
munday |
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Expert Posts: 5629 Location: Letchworth/Basildon | Munday likes this | ||
pqhf5kd |
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Elite Veteran Posts: 703 Location: New Milton, Hampshire | The real reason I didn't go to PoL was because this wasn't there | ||
ralphh85 |
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Expert Posts: 9862 Location: Cornwall | glad you like! it will be at POL next year and possibly south metro camp! (depending if i pull my thumb out), Ralph | ||
Miller |
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ADMIN Posts: 2366 Location: Chesterfield ish kinda sort of | ralphh85 - 25/4/2013 10:32 AM pull both your thumbs and all your fingers and get it to this years south metro camp glad you like! it will be at POL next year and possibly south metro camp! (depending if i pull my thumb out), Ralph I want you to tell the staff of a pub that its a dive again | ||
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