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My Danish '84 Metro
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DotMatrix
Posted 22/8/2010 2:29 PM (#567280 - in reply to #455743)
Subject: RE: My Danish '84 Metro


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Location: Jelling, Denmark
those clamps on the front antiroll bar is very annoying. almost impossible to get off due to corrosion and then when you put them on again and try to tighten them they almost always snap. so made a new clamp part as I broke two today...






Edited by DotMatrix 27/12/2011 2:56 PM
ralphh85
Posted 23/8/2010 8:33 AM (#567347 - in reply to #455743)
Subject: RE: My Danish '84 Metro
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Location: Cornwall
nice bit of raw engineering!!


Ralph
DotMatrix
Posted 23/8/2010 9:19 AM (#567354 - in reply to #567347)
Subject: RE: My Danish '84 Metro


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Posts: 4458
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Location: Jelling, Denmark
ralphh85 - 23/8/2010 5:33 PM

nice bit of raw engineering!!


Ralph


raw it certainly is, but it works
ralphh85
Posted 23/8/2010 2:32 PM (#567403 - in reply to #455743)
Subject: RE: My Danish '84 Metro
Expert

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Location: Cornwall
whats the original made from? plastic? new one doesnt look like it will crack in a hurry.


Ralph
DotMatrix
Posted 23/8/2010 2:37 PM (#567405 - in reply to #567403)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
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Location: Jelling, Denmark
ralphh85 - 23/8/2010 11:32 PM

whats the original made from? plastic? new one doesnt look like it will crack in a hurry.


Ralph


both halves of the clamp is made of cast aluminium. the clamp it self is made from iron, and then when the alloy and iron corrode and rust it gets very hard to separate the two. your A series must have or have had these on the front anti-roll bar aswell?
ralphh85
Posted 23/8/2010 2:45 PM (#567410 - in reply to #455743)
Subject: RE: My Danish '84 Metro
Expert

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Location: Cornwall
yeah it will but i havent looked at it, ages since i removed an A series ARB, probly 5 or more years!


Ralph
DotMatrix
Posted 22/11/2010 11:02 AM (#578636 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
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Location: Jelling, Denmark
took the engine out this weekend. I am going to take it apart and give it new bearings, piston rings, possibly bore it to an oversize and get new pistons. generally renovate it a bit. try to get it to use a little less oil. (currently uses about 1.5 liters on 300 km of driving and 30 km of race)







Edited by DotMatrix 28/1/2012 10:17 PM
DotMatrix
Posted 12/12/2010 12:35 PM (#580977 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
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Location: Jelling, Denmark
spent some time this weekend taking the engine apart to find out what was in need of replacement.

here are some pictures of bearings and oil pump which is all to be replaced.

also timed the cam up to find out that it was time in at 103.75 degrees, so I'm going to buy an other key to move it to 107.75 degrees, where hopefully it will be a bit better and less lumpy. luckily the crank, liners and pistons was fine, so think I might reuse those. need to get new piston rings though.

also found out that there was no thread left in the block where the cam chain tensioner sits, so that needs to be fixed

funny how that oil pump and those bearings were changed exactly a year ago

















Edited by DotMatrix 28/1/2012 10:20 PM
Levi
Posted 12/12/2010 2:50 PM (#581009 - in reply to #455743)
Subject: RE: My Danish '84 Metro


New user

Posts: 11

Location: Lisboa, Portugal
DotMatrix,

You've got some skills, m8! I wish had them too!

Great project, amazing car.



Levi.
DotMatrix
Posted 28/1/2011 2:19 AM (#587995 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
I have taken the engine totally apart, made all the necessary measurements and ordered the following:

Gearbox baulk ring
Magnetic trap for rear of gearbox
1275GT piston ring set
5 tooth speedo drive
1300 big end bearings
clutch oil seal
Diff output shaft oil seals
1275 A Plus mains
Head gasket set
Block gasket set
Gearbox gasket set
Cental oil pickup pipe
Center main strap
A+ Idler gear shims
Verto flywheel bolt
Long magnetic sump plug
1300 A plus oil pump
Crank pulley locktab
Crank thrustwashers
Woodruff offset key

Other than that I will be putting in a 3.76:1 final drive, a cross-pin diff, and my 1.5 roller rockers will be going in again.

Edited by DotMatrix 28/1/2011 2:20 AM
The Monster
Posted 28/1/2011 10:26 AM (#588088 - in reply to #455743)
Subject: RE: My Danish '84 Metro
Regular

Posts: 138
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Location: Durham, North east.
Awsome little metro dude. Alot of work gone into this.
DotMatrix
Posted 19/2/2011 5:13 AM (#592551 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
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Location: Jelling, Denmark
the parts have now arrived. so now the fitting and assembling of the engine can begin

Here is a few pictures of the stuff I bought.

Also bought some fabric to heat-wrap the exhaust manifold and two white plastic sheets to use as number backgrounds to stick on the doors so that the lacquer wont get ripped off more than it is all ready.

























Edited by DotMatrix 28/1/2012 10:26 PM
DotMatrix
Posted 19/2/2011 11:59 AM (#592598 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
I was given a Cobra seat for christmas, and had previously made the mounting brackets to mount it in the original position, so cleaned the sound insulation off today, touched up the primer underneath the seat and mounted the seat. will be much nicer to sit in when racing than the original seat, also sits a lot lower which will hopefully clear my head from touching the roof when wearing a helmet

also fitted aero-catches a couple of weeks ago so thought I would post pics of that.

















Edited by DotMatrix 28/1/2012 10:31 PM
DotMatrix
Posted 20/2/2011 12:37 PM (#592804 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
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Location: Jelling, Denmark
fitted new piston-rings and bearings today and assembled the block with the crank









Edited by DotMatrix 28/1/2012 10:33 PM
DotMatrix
Posted 20/2/2011 1:04 PM (#592810 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
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Location: Jelling, Denmark
found a cross pin diff I decided to use instead of the one I used before





Edited by DotMatrix 28/1/2012 10:35 PM
DotMatrix
Posted 11/4/2011 9:26 AM (#603512 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
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Location: Jelling, Denmark
finished assembling the engine this weekend. so next weekend it goes in the car again cant wait to drive it.
touched up a few things with new paint so the engine looks sparkling again
changes the 2'nd gear synchro, fitted central oil pickup pipe, magnetic trap on the back, long magnetic sump plug, changed the offset key for the cam so it is now timed in at 108 degrees (was 104), fitted the crosspin diff and shimmed it up, and shimmed the idler gear up, also decided to fit my 1.5 roller tip rockers again and try my luck with these again.













Edited by DotMatrix 28/1/2012 10:38 PM
Johneh
Posted 11/4/2011 9:47 AM (#603516 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Williams R100

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Location: Chard, Somerset
Impressive stuff, looks awesome!
DotMatrix
Posted 17/4/2011 12:47 PM (#604816 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
done some good work this weekend. heat wrapped the exhaust, put the engine in and put a number background on one of the doors (was to cold to put it on really, so I will wait with the other). the engine fired up nicely, but is in serious need of a tune up, so I am going to try and book a time with a guy that knows what he is doing with SU carbs etc, so hopefully he will be able to make it run perfectly and remove my flat spot between 3000-4000 rpm in time for the first hill climb the 7'th of may









Edited by DotMatrix 28/1/2012 10:40 PM
DotMatrix
Posted 27/4/2011 3:03 PM (#606339 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
got some more things done in the last weekend. fitted a silencer more on the exhaust to get the noise down a bit, and maybe not have to drive with ear plugs, found out that my quickshift had broken in to two (again) so soldered that back together with bras (don't know what that sort of thing is called in English), and then I fitted new ventilated discs and new pads up front.







Edited by DotMatrix 28/1/2012 10:44 PM
Turley_vvc
Posted 28/4/2011 1:23 AM (#606351 - in reply to #455743)
Subject: RE: My Danish '84 Metro




Posts: 2794
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Location: Tamworth/Measham
This looks ace,really like this Metro Some good work mate
DotMatrix
Posted 28/4/2011 12:04 PM (#606403 - in reply to #606351)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
Turley_vvc - 28/4/2011 10:23 AM

This looks ace,really like this Metro Some good work mate


thanks a lot of exciting and frustrating hours gone into it.

Your build isnt bad either absolutely love the look of your engine. When will it be in the car? I want to see pics
Turley_vvc
Posted 28/4/2011 12:13 PM (#606404 - in reply to #606403)
Subject: RE: My Danish '84 Metro




Posts: 2794
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Location: Tamworth/Measham
DotMatrix - 28/4/2011 12:04 PM

Turley_vvc - 28/4/2011 10:23 AM

This looks ace,really like this Metro Some good work mate


thanks a lot of exciting and frustrating hours gone into it.

Your build isnt bad either absolutely love the look of your engine. When will it be in the car? I want to see pics


Not just yet mate still needs some more Tuning done Dont worry there will be pictures mate LOTS
DotMatrix
Posted 28/4/2011 12:31 PM (#606406 - in reply to #606404)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
Double post

Edited by DotMatrix 28/4/2011 12:34 PM
DotMatrix
Posted 28/4/2011 12:31 PM (#606407 - in reply to #606404)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
Turley_vvc - 28/4/2011 9:13 PM

DotMatrix - 28/4/2011 12:04 PM

Turley_vvc - 28/4/2011 10:23 AM

This looks ace,really like this Metro Some good work mate


thanks a lot of exciting and frustrating hours gone into it.

Your build isnt bad either absolutely love the look of your engine. When will it be in the car? I want to see pics


Not just yet mate still needs some more Tuning done Dont worry there will be pictures mate LOTS


could guess the part about the tuning when reading about your solid cam conversion good. Looking forward to seing them
DotMatrix
Posted 4/5/2011 12:33 PM (#607339 - in reply to #455743)
Subject: RE: My Danish '84 Metro


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
had my car rolling roaded today, and I am quite pleased with the result the guy said that I should get 10 more hp if I changed to a weber carb because he had much more adjustment possibilities with those, and also that I should move my fuel pressure regulator/filter forward out by the grille to keep the petrol cool, and that I should get a more straight curve with power in a wider spectrum by changing to a dizzy that suits the cam, so I just might do those things next winter

other than that, I changed the clutch slave cylinder to a reconditioned one I had because the other one was leaking, adjusted the valves, washed the car and other minor things so that I am now completely ready for the race this Saturday cant wait



Edited by DotMatrix 28/1/2012 10:23 PM
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