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Charcoal Grey GTa RusTROation
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Morey
Posted 9/6/2014 8:57 AM (#712598 - in reply to #712591)
Subject: RE: Charcoal Grey GTa RusTROation


Events Organiser

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Posts: 1923
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Location: Somerset
Thanks guys, underneath doesn't look Pretty with all the patches but I'm not that bothered about it as it won't be seen by many. 

Can anyone recommend or link me up with some reputable panel suppliers. I need 2xsills 1x rear valance and 2xarches. 
itsonlyme
Posted 9/6/2014 6:57 PM (#712604 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration
Master Parts Seller

Posts: 2380
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Location: Andover Hampshire
I admire your devotion George, its a mammoth task, well done for sticking with it, if I have anything you need its yours as I am seriously thinking of clearing my stock
Morey
Posted 12/6/2014 10:20 AM (#712646 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


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Location: Somerset
you haven't got any panels tony have you?
Morey
Posted 12/6/2014 10:20 AM (#712647 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


Events Organiser

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Posts: 1923
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Location: Somerset
you haven't got any panels tony have you?
jeckulz
Posted 12/6/2014 5:27 PM (#712651 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


Big Lad Little Car

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Location: North West (Warrington)
Watching with intrigue.
Loved the speech at the start, I remember that kind of enthusiasm, the sort that recedes with one's hairline.

Good luck chap!
Morey
Posted 15/6/2014 6:49 PM (#712698 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


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Step by Step i am getting there, i can happily say that the passenger footwell floor is complete!

just need to plug weld the seat mounts/rail back in. 

Still some improvement to be had with my welding, but in all honesty its pretty good. I just loose my steady hand in awkward locations and the very tired thin metal on this car likes to be a bastard and open up when laying a weld.

So from this...

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to this:

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and finished like this:

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Morey
Posted 18/6/2014 10:42 PM (#712771 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


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Posts: 1923
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Location: Somerset

More progress today, a few messy welds today! nothing a good flap disc cant tidy up! think what made it worse was the angle/access to the area.

However, gearbox steady now on, rear subframe mount now fully solid and finished.

I also took the entire crossmember and chassis legs off the front as it was probably the most rotten thing on the car!!!

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itsonlyme
Posted 20/6/2014 9:27 PM (#712798 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration
Master Parts Seller

Posts: 2380
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Location: Andover Hampshire
such dedication, I am so impressed, I think all members should have a whip round and chuck in a quid or two for the restoration fund, I am happy to start the ball rolling
Morey
Posted 25/6/2014 9:17 PM (#712902 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


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Location: Somerset

That's a damn good idea tony, but it would be a bit suspicious if I started it!!

Anyone is welcome to!

Lots of progress again!!!

I had a little tuition session from Matt (Pietaster) on welding, he's a close friend of mine originally met him at the Tro Fests. Anyway just a little guidance and advise and my welding has improved ten fold!!!

Very happy with todays welding. There is lots of photos in here so ill just shout out now what action I've done.

Removed the front crossmember as it was rotten, got the spare whole front of the 1.1L donor car I've yet to weld this on, I basically patched a few holes in a subframe mount removed the original and used the patched up one. I have also redone a section of the nearside inner sill/floor as it was not 190mm to the door seal ~(new outer sill panels wouldn't tolerate)~ begun the drivers side inner sill, and got on really well with my welding today. Very impressed!

couple other bonus pictures of me flooding the unit with my own sweat, and rust documentation really.

ENJOY:

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itsonlyme
Posted 25/6/2014 9:51 PM (#712903 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration
Master Parts Seller

Posts: 2380
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Location: Andover Hampshire
That's a damn good idea tony, but it would be a bit suspicious if I started it!!

I am happy to start the ball rolling, if all members just gave a quid then it would be a huge help, lets start a cooperative, we all help each other but do it by numbers
111Sli
Posted 26/6/2014 12:19 AM (#712907 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


Transport Guru

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Location: Bromley, Kent
I'll donate too.

I'm still shocked at how such a low mileage car can disolve so much! Kudos for the work George and team. (Y)
ding
Posted 26/6/2014 4:04 PM (#712912 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


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Good shit Mr Styles. I've had scrapped it long ago.

Don't expect a donation from me though.. You don't deserve one just yet

Morey
Posted 29/6/2014 6:31 PM (#712964 - in reply to #712598)
Subject: RE: Charcoal Grey GTa Rustoration


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Posts: 1923
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Location: Somerset

rest of the inner sill completed.

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Morey
Posted 9/7/2014 5:05 PM (#713163 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


Events Organiser

MP Admin

Posts: 1923
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Location: Somerset

Front driver floor now finished! just need to amend/repair the jacking points and strengthening bars on either side as they have a few holes!

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itsonlyme
Posted 9/7/2014 7:24 PM (#713168 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration
Master Parts Seller

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Location: Andover Hampshire
I think you have put in more metal than it was built with originally
pickford
Posted 10/7/2014 7:31 AM (#713171 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


Extreme Veteran

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Well done just had a look at this and I'm chuffed your saving this will be a nice tro once finished
petrol_head
Posted 10/7/2014 11:52 AM (#713172 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


drive it like its hired

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Looking good.
Welding is as best you can from that machine I reckon, well done.
Morey
Posted 10/7/2014 6:26 PM (#713177 - in reply to #713172)
Subject: RE: Charcoal Grey GTa Rustoration


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Posts: 1923
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Location: Somerset
thanks for all the kind comments!
Morey
Posted 14/7/2014 5:22 PM (#713245 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


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Location: Somerset

repairing/refurbing the drivers jacking area support rail that meets the subframe mounting area!

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Morey
Posted 31/7/2014 10:34 PM (#713531 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


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Posts: 1923
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Location: Somerset

New panels arriving, front valance/cross member completed and my god what a laborious task that was!

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Morey
Posted 26/8/2014 8:37 PM (#714126 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


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Posts: 1923
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Location: Somerset

Havent posted here for flaming ages, but progress hasn't suffered!

Concentrated on getting my sorry aching ass off the floor grovelling whilst working on the underneath, so I bit the bullet and went for the spit/rotisserie idea. 2 engine stands heightened then literally some 40x40 3mm box section attached to the front crash bar bolt holes and rear bumper bar holes.

Rather simply, it has made my life a lot easier, wish I had done it sooner. Lots of bits and bobs done, tidied up the underneath a little now I can get access easy. This is where progress will slow up as im attacking very complex areas of rust, such as the valance, wheel well boot floor and corners, subframe mounts and reinforcement box sections.

Bought a new welding mask, Auto darkening, also a powerfile which I might add is a welding dream tool! perfect for tight areas and grinding welds back!


lets start with a panorama lol!

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petrol_head
Posted 26/8/2014 9:42 PM (#714128 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration


drive it like its hired

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Awesome
Tracktro
Posted 27/8/2014 9:14 PM (#714145 - in reply to #708976)
Subject: RE: Charcoal Grey GTa Rustoration
Veteran

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Love the modified engine stands.

Top work
Morey
Posted 17/10/2014 7:17 PM (#715030 - in reply to #712598)
Subject: RE: Charcoal Grey GTa RusTROation


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Posts: 1923
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Location: Somerset
The weldathon continues and i can finally see a light at the end of the tunnel.

I am a bit vague as to where i want to go with this car, do i try something new and refreshing like a original engine conversion... Go VVC, or stay standard.

I feel like it deserves something special, but I'm a bit wary of what will be another many hours work or enjoy what i've got.

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MetroGaz
Posted 17/10/2014 8:26 PM (#715031 - in reply to #708976)
Subject: RE: Charcoal Grey GTa RusTROation
Veteran

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Location: York, tis Cold Up North!
Hi

Good luck and I am pleased you feel you can see the light at the end of the tunnel as it is well worth it when you get the rot dealt with, everything else thereafter is a little more enjoyable to do and can be done in small slow stages.

Like you, my own Bluebell journal is now at a crossroads, which way to take it still unknown but I am pleased she is at least free of rot and mechanically sound.

Good luck and keep up teh great journal.

MG
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