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VVC Metro Nightfire GTi Rep - lots of goodies !
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Cake_Destroyer
Posted 7/9/2013 2:30 AM (#703077)
Subject: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Hi Guys !

As some of you know I recently moved back to the midlands, fancied getting up to my old tricks - so I bought another metro !!

I acquired Laney's shell - 111SLi would be proud; she was heading for the scrap yard, but I convinced him with beer tokens to let me have her instead, as shes got a really solid shell, just had broken windscreen, no bonnet, knackered wings, no interior, no front subframe blah blah blah, was pretty much a bare shell. On the upside its a non-sunroof, carb model so no emission issues for me !

Heres a pic of when I collected her




** going to have to bear with me and use the links until I photobucket everything**

Edited by p319 hok 15/9/2013 6:55 PM
Cake_Destroyer
Posted 7/9/2013 2:41 AM (#703078 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
First job - new windscreen



Then cleaned all the engine bay up, which was beautiful



Treated the bay to a coat of paint



Bought a very nice flywheel



Fitted my lovely low-mileage vvc, supplied by the ever popular itsonlyme - top bloke



Stripped two PG1's, built up one box with fresh bearings, 4.2 final drive and type B LSD and C4 gearset



Sand blasted the gearbox mount and gave it a lick of paint, made a tapered bush with a top flange to trap the rubber bushing, making the original much stiffer, original tube on the left, my beauty on the right





Edited by p319 hok 15/9/2013 7:02 PM
Cake_Destroyer
Posted 7/9/2013 2:46 AM (#703079 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Hubs before sand blasting



Hubs after blasting - PING



Blasted arb's and linkages which mr Luti kindly made up for me



Painted up the cage which is going to be welded in next weekend and have some extra bracing fitted across the B pillar hoop



Trial fitted MGF clocks



Edited by p319 hok 15/9/2013 7:05 PM
redgrave66
Posted 7/9/2013 10:04 AM (#703083 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


purple_metty

Posts: 2165
20001002525
Location: leicsestershire
I have just built a c4 box with the type b lsd, did you changr the crownwheel on the diff?

Good to hear your back in the game hok
Cake_Destroyer
Posted 7/9/2013 4:03 PM (#703100 - in reply to #703083)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Yes I did dude, if you dont you wont get the correct clearences and alignment between the gears

I used an impact gun to undo them so I didnt have to worry about damaging the box trying to lock it up
111Sli
Posted 7/9/2013 4:20 PM (#703101 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


Transport Guru

MP Moderator

Posts: 4947
2000200050010010010010025
Location: Bromley, Kent
Well done. I'm proud

redgrave66
Posted 7/9/2013 4:35 PM (#703103 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


purple_metty

Posts: 2165
20001002525
Location: leicsestershire
I had the diff in a vice and used a breaker bar caveman style
Ed Norton
Posted 7/9/2013 5:44 PM (#703105 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


Veteran

Posts: 310
100100100
Location: nr Evesham Worcs
Like this a lot
metro190bhp
Posted 7/9/2013 7:19 PM (#703109 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
Elite Veteran

Posts: 883
500100100100252525
Location: birmingham
If you count the number of teeth on the crownwheel and divide by the number of teeth on the pinion it will tell you the final drive ratio
Cake_Destroyer
Posted 15/9/2013 7:17 PM (#703446 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Got a fair bit more done gentleman - been slogging my nuts off to be fair !

Ive fitted a whole new lock set thanks to AK Motorsport - all locks and filler cap just £45 !!!

Ive removed the head, which was spotless, has had regualr oil changes as there were no deposits in the head and every oil way and coolant passage is really clean. Started off by opening the ports up from a lousy 35/36mm to the full 40mm capacity of the gasket



Found the casting for the coolant ways around the liners to be poor



Tidied these up best I could



Lucky enough to have a really nice mill and tools at work, so gave it a heavy skim to try and save some compression from the thicker MLS



Ive also flatted all my tappets to have a nice fresh face, ready for this badboy to bed in ( ok its only a bp270 exhaust cam, nothing exciting )



Fitted the new Landrover uprated oil ladder



Dropped a sump baffle in while I was there - be rude not to !



Bought a Janspeed exhaust manifold to take advantage of its 39mm I/D primaries and let that porting work its magic

Cake_Destroyer
Posted 15/9/2013 7:26 PM (#703448 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Rebuilt the head with brand new seals throughout and got it back on, just like the pro's do it - on a wheelie-good workbench







Bought some brand new calipers at a bargain price, then got a deal on some brake caliper paint - so bought two colours for a subtle paint scheme...





How she stands at the moment - forgot to paint the HCU, so got to take the plenum back off

Cake_Destroyer
Posted 15/9/2013 7:33 PM (#703449 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Got a really nice TF rack from itsonlyme - top banana from Tony again !! Also fitted all new suspension joints, wishbones are polybushed as is arb and droplinks. Also treated myself to GAZ adjustable shocks and drilled & grooved discs.



Got some nightfire wings and bonnet - big thank you to metro190bhp and todd123



Made some carbon-effect door cards which look really good for the money !

pqhf5kd
Posted 15/9/2013 8:01 PM (#703451 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


Elite Veteran

Posts: 703
500100100
Location: New Milton, Hampshire
Was looking at that gearbox sleeve from Elise Parts
Thinking of making a batch to sleep on here?
redgrave66
Posted 15/9/2013 10:26 PM (#703463 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


purple_metty

Posts: 2165
20001002525
Location: leicsestershire
This shell is getting exactly what it deserves..its gonna be an animal!
Cake_Destroyer
Posted 15/9/2013 10:37 PM (#703464 - in reply to #703451)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
pqhf5kd - 15/9/2013 8:01 PM

Was looking at that gearbox sleeve from Elise Parts
Thinking of making a batch to sleep on here?


I made it because it cost me nothing to do, I cant knock them out cheaper than that because our cnc lathe doesnt have bar feed (so it cant make more than one part on its own), id say thats a very good price considering what they normally charge ! I did put a 4 (8 inc) taper on, which is alot more than theirs by the look of it which should make mine much stiffer, will soon find out !

edit: to be honest id say theirs was the same and thats a great price, get it ordered !

Edited by p319 hok 15/9/2013 11:20 PM
mr gotta hava metro
Posted 16/9/2013 11:11 AM (#703486 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


Elite Veteran

Posts: 666
5001002525
Location: Bicester - Oxford
Really nice build mate! Well done on saving the shell door cards look very simular to mine got some real nice equipment fitted, like it!
Cake_Destroyer
Posted 16/9/2013 12:53 PM (#703490 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Fitted a spoiler I was given - nice one Laney ! (who I also owe a lot of thanks for, for providing me with lots of the bits going in)



Relocated the washer bottle to the boot, much smaller capacity and only one pump for front only



Removed the original fuel tank



Bought a new tank to fit inside the car



Going for a lift-pump to swirl pot then injection pump setup



Bought some beautiful seats, brand new - but managed to get a spot of dirt on the bottom when I brought them home, what a c**k !!

laney
Posted 18/9/2013 8:09 PM (#703613 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


Ultimate 1400

Posts: 1024
1000
Location: Bartley Green, Birmingham
Looking good mate, I am pleased I didn't scrap it now, shame about the seat, is it dirt or oil?

Cake_Destroyer
Posted 18/9/2013 9:52 PM (#703615 - in reply to #703613)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
laney - 18/9/2013 8:09 PM

Looking good mate, I am pleased I didn't scrap it now, shame about the seat, is it dirt or oil?



not sure think its dirt, ill have a good rub a dub scrub when theyre bolted in, hopefully this weekend
Paul_T
Posted 18/9/2013 10:21 PM (#703616 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


'Metropower's James May'

Posts: 2977
2000500100100100100252525
Location: Southport, North West
Looks good, similar spec to mine except that I have a 285 grind on my exhaust and no LSD, however I suspect it might not be as aggressive and possibly jsut a 270.

Either way, nightfire is one of the best colours on a GTi, I think quick_spider's with the comps looked spot on.
Cake_Destroyer
Posted 19/9/2013 10:34 AM (#703626 - in reply to #703616)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
So thats not so similar but pretty much as similar as everyone elses vvc metro ??
Paul_T
Posted 19/9/2013 12:48 PM (#703631 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !


'Metropower's James May'

Posts: 2977
2000500100100100100252525
Location: Southport, North West
Of a sense.

Are you going to use the steering column lowering blocks and put the buckets mounted on the floor again with this one?
Cake_Destroyer
Posted 20/9/2013 1:37 AM (#703656 - in reply to #703631)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Dont know yet, r100 steering coloum is already in and lowered 25mm, just got to figure out how i like the seats
Cake_Destroyer
Posted 2/10/2013 11:35 PM (#704285 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere

Done some more work, not many photos as ive been doing lots of wiring, fiddling and boring stuff.

Been all over the shell with my magnifying glass and my top mate (funnily also called Tom) and his magic rot busting thumbs. Found two small holes in my rear outer valance panel, one at either corner, then Toms huge thumbs smashed in a nice crack in the centre of the panel where it wasnt too nice, so weve cut a big letterbox in the centre to make sure its all good metal. The inner valance panel had several little holes and scabs all over so I figured seen as were so well practiced at doing rear valance panels - well have the lot off and made a hole new inner valance panel !

As its not a business my mate almost seems determined to do everything the most dangerous way, so my car spent a day jacked up on a trailer, on fire - for most of the day !



Thanks to Martin @ Mart and Design https://www.facebook.com/MartAndDesign?fref=ts

I now have some really nice VVC stickers on my door cards, also found some really swish door pulls which happen to sit lovely on the inner door skin inbetween the old door pull holes, so you can give them some real welly and not worry about them falling off !



After all of our nasty welding escapades we got to weld some really nice 3mm thick stress plates in to give the cage a really good foundation, the improvement in strength is HUGE, I ca now jack the floor underneath that plate and theres no movement at all, added these in both floor corners, the rear arch to inner rear quarter and got some going in on the b-pillar by the seat belt mount points going onto the cage aswell



Old dash had two guages where i really didnt like them



so that had to go quickly, when I pickled up the dash it was painted black but was all cracked and flaking as someone forgot to use plastic etch primer so after 3 hours of gentle sanding, cleaning & 3 coats of plastic primer and 5 coats of satin black gave me this


Cake_Destroyer
Posted 2/10/2013 11:37 PM (#704286 - in reply to #703077)
Subject: RE: VVC Metro Nightfire GTi Rep - lots of goodies !
formerly p319 hok

Posts: 1965
10005001001001001002525
Location: Under a car somewhere
Come here often ??



Edited by p319 hok 2/10/2013 11:37 PM
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