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mcs metro in action 2015 cadwell park
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migliacars
Posted 20/1/2016 4:58 PM (#720923)
Subject: mcs metro in action 2015 cadwell park
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Posts: 11

https://www.youtube.com/watch?v=Sic3Vu_Kypg
DotMatrix
Posted 20/1/2016 9:26 PM (#720925 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park


Expert

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Location: Jelling, Denmark
very nice metro. sounds nice and looks very quick. A-Series yes?

any pictures and a detailed description, especially of the engine?
migliacars
Posted 21/1/2016 6:57 AM (#720927 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park
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Posts: 11

Still the good old A series.
1293. Cc with a supercharger. And a 7 port head. On Jenveys tbs and dta.
All built by migliacars.
Car is restricted to 7800rpm and does 167 at the wheels. A bout 210 at the fly.
She weighs in at 700 kg.


Edited by migliacars 21/1/2016 7:01 AM
migliacars
Posted 21/1/2016 7:02 AM (#720928 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park
New user

Posts: 11

Photo
DotMatrix
Posted 21/1/2016 9:03 AM (#720931 - in reply to #720928)
Subject: RE: mcs metro in action 2015 cadwell park


Expert

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Location: Jelling, Denmark
migliacars - 21/1/2016 8:02 AM

Photo


doesn't work unfortunately
DotMatrix
Posted 21/1/2016 9:09 AM (#720932 - in reply to #720927)
Subject: RE: mcs metro in action 2015 cadwell park


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
migliacars - 21/1/2016 7:57 AM

Still the good old A series.
1293. Cc with a supercharger. And a 7 port head. On Jenveys tbs and dta.
All built by migliacars.
Car is restricted to 7800rpm and does 167 at the wheels. A bout 210 at the fly.
She weighs in at 700 kg.


very nice bhp. you follow the newer and bigger cars nicely.
yes I can hear in the videos that you have a rev limiter which you hit some times

so internally is the engine something like: steel crank, lightened and balanced rotating parts, H-beam conrods, forget pistons, heavily flowed big-valve head? something like a 300 degree cam? lsd?

how did you get it down to 700kg? my racer is still 780kg.
migliacars
Posted 21/1/2016 4:02 PM (#720938 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park
New user

Posts: 11

https://www.youtube.com/watch?v=kJ0IY8yf0Z8

this is before we owned it, there is was 1380cc n/a

https://www.youtube.com/watch?v=AiI5k6d01lg

this is her with me driving it with the 1380cc n/a


the car came to us in 2004, pretty much as it is now chassis wise in fact i think we made it a tad heavier.
the head is a 7 port which we ported to suit the boosted engine we built.
as for the spec yes there is a dogbox and a lsd in there, as for the engine its not heavyly modded there is no crank better than a standard unit again were worked it to suit what we needed.
the only thing that is a must is a set of arrow rods.
The idea was to build a fast powerful low reving engine that would do a season with no hassle.

as we have had such success with this unit im going to do a big power version.

oh the metro is a real giant killer its always there with the fast lads right at the front, Its great to see people in amazement when they see the A series in there.
DotMatrix
Posted 21/1/2016 10:36 PM (#720941 - in reply to #720938)
Subject: RE: mcs metro in action 2015 cadwell park


Expert

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Location: Jelling, Denmark
migliacars - 21/1/2016 5:02 PM

https://www.youtube.com/watch?v=kJ0IY8yf0Z8

this is before we owned it, there is was 1380cc n/a

https://www.youtube.com/watch?v=AiI5k6d01lg

this is her with me driving it with the 1380cc n/a


the car came to us in 2004, pretty much as it is now chassis wise in fact i think we made it a tad heavier.
the head is a 7 port which we ported to suit the boosted engine we built.
as for the spec yes there is a dogbox and a lsd in there, as for the engine its not heavyly modded there is no crank better than a standard unit again were worked it to suit what we needed.
the only thing that is a must is a set of arrow rods.
The idea was to build a fast powerful low reving engine that would do a season with no hassle.

as we have had such success with this unit im going to do a big power version.

oh the metro is a real giant killer its always there with the fast lads right at the front, Its great to see people in amazement when they see the A series in there.


I think I have seen that car in pictures before, at least one with the same carb/airfilter setup.

if 210 crank bhp isn't big power it will be interesting to see what is big power to you

I raced in hill climbing several seasons (with half the power of you) with the standard crank aswell and yes it works really well but then again it is a steel crank unlike the old mini ones. mine finally had to be changed due to to large tolerances on the trust washers +30 to much unfortunately. other than that it was good. now I am using a turbo crank.

yes the arrow rods looks really nice, but if you smoothen and polish the standard rods how much power do you think they will take?

I can easily understand that its a giant killer, with that power to weight ratio its in escort bda/bdg territory and they are really really quick cars.
migliacars
Posted 22/1/2016 8:40 AM (#720943 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park
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Posts: 11

Cranks???

I will only use the cranks at plus .10 after that ill sell them on, just in case.
when u say the old mini cranks which ones do u mean!!!
All 1275 and 998 used the same forging process they are an excellent steel. when u say turbo crank what do u mean!!!
all the metro turbo cranks ive seen have been the same as the mg metro cranks, there is some rumours that the very very early mk1 turbo cranks were different but ive never seen one in the flesh or on a photo!!!! if you have a photo that would be nice to see.

big power !!!! i think well pretty sure that i can do 200 at the wheels,
the engine at press has the wrong cam in it very restrictive so a big cam will be looked at and ground to the specs we shall require, also bigger injectors will help at the top end, and more boost, its just if the engine can take it for 20 mins at a time!!!

rods. not sure what they can take tbh, i had a set modified by a certain self proclaimed A series expert in a full race 5 port so power wasnt big, it lasted 2 mins on a test day at cadwell park before 1t let go and took out my whole engine.... this was well before we started building our own units!!!
so for the sake of £800 i just buy the best....

weight
the metro uses carbon fiber doors and boot fiberglass bonnet and wings with a special detectable front end/bumper/splitter
DotMatrix
Posted 22/1/2016 10:53 AM (#720944 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park


Expert

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Location: Jelling, Denmark
here are some pictures of the two metro cranks I have been using.

normal metro crank (CAM6232):


early turbo crank (CAM6581):


regarding old cranks I am talking about some of the mini cranks from before metros. everyone I talk to, people who race minis and the guys that reground cranks for me tells me that the CAM6232 crank is of much better steel and lasts longer than the old mini cranks, although it have to be said that I haven't tried racing with the old mini cranks.
DotMatrix
Posted 22/1/2016 11:38 AM (#720945 - in reply to #720943)
Subject: RE: mcs metro in action 2015 cadwell park


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
migliacars - 22/1/2016 9:40 AM

big power !!!! i think well pretty sure that i can do 200 at the wheels,
the engine at press has the wrong cam in it very restrictive so a big cam will be looked at and ground to the specs we shall require, also bigger injectors will help at the top end, and more boost, its just if the engine can take it for 20 mins at a time!!!

rods. not sure what they can take tbh, i had a set modified by a certain self proclaimed A series expert in a full race 5 port so power wasnt big, it lasted 2 mins on a test day at cadwell park before 1t let go and took out my whole engine.... this was well before we started building our own units!!!
so for the sake of £800 i just buy the best....

weight
the metro uses carbon fiber doors and boot fiberglass bonnet and wings with a special detectable front end/bumper/splitter


200 at the wheels certainly is big power will be interesting to see when you have it build

maybe one of your rods in that engine was bad. but yes for ease of mind when doing a big power a-series the arrow rods are nice. alternatively you could get some rods crack tested to be sure that you had 4 good rods.

carbon and fibreglass will help on the weight I'm not allowed to use that as its supposed to be a historically correct series I race in.
migliacars
Posted 22/1/2016 1:28 PM (#720946 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park
New user

Posts: 11

200 at the wheels certainly is big power will be interesting to see when you have it build

it certainly will fingers crossed.

maybe one of your rods in that engine was bad. but yes for ease of mind when doing a big power a-series the arrow rods are nice. alternatively you could get some rods crack tested to be sure that you had 4 good rods.

maybe but i tent to think it was the butchers who them> and again for peace of mind and ease arrow all the way for me.
t3gav
Posted 25/1/2016 9:40 AM (#720953 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park
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Location: Herts
Be nice to see some pics of this, can you upload them to photobucket or similar?
migliacars
Posted 25/1/2016 3:38 PM (#720955 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park
New user

Posts: 11

try again
migliacars
Posted 25/1/2016 3:39 PM (#720956 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park
New user

Posts: 11

try again cannot add pics here for some reason
pickford
Posted 25/1/2016 8:24 PM (#720958 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park


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Location: brighouse just shy huddersfield
You will have to sign up to photobucket and copy the Img code and paste it here as I too wanna see some pics of this ?
petrol_head
Posted 25/1/2016 8:52 PM (#720959 - in reply to #720923)
Subject: RE: mcs metro in action 2015 cadwell park


drive it like its hired

5000500050002000500100100100100
Thats impressive!
Nice engine and driving
1380racer
Posted 26/1/2016 2:17 PM (#720963 - in reply to #720941)
Subject: RE: mcs metro in action 2015 cadwell park


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if you smoothen and polish the standard rods how much power do you think they will take?


In my old A series car I used Metro A+ rods (EN15 steel rather than the EN16 of earlier A series and 19 of Cooper S) which had been smoothed and nitrocarburised, or carbonitrided, or whatever the process is called. Nick Swift commented that they would probably have been as good as any of the after market options.

I was seeing 100hp per liter out of a normally aspirated 1380
DotMatrix
Posted 26/1/2016 8:31 PM (#720970 - in reply to #720963)
Subject: RE: mcs metro in action 2015 cadwell park


Expert

Posts: 4458
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Location: Jelling, Denmark
1380racer - 26/1/2016 3:17 PM

if you smoothen and polish the standard rods how much power do you think they will take?


In my old A series car I used Metro A+ rods (EN15 steel rather than the EN16 of earlier A series and 19 of Cooper S) which had been smoothed and nitrocarburised, or carbonitrided, or whatever the process is called. Nick Swift commented that they would probably have been as good as any of the after market options.

I was seeing 100hp per liter out of a normally aspirated 1380


thank you for the explanation.

I realize that en16 steel is commonly used for engine parts in standard A-series engines, and that en24 is often used in very expensive aftermarked crankshafts and such things, and then I suppose en19 is stength-wise somewhere in between the two. but I do not know how good en15 is compared to the other steels. but looking at the casting/design of e.g. a set of mg1300 rods and a set of metro rods (both 998 or 1275) the metro rods looks to be stronger by design around the conrod bearing cap.

where did you get them nitrocarburised (or what ever its called)? just some machine shop?
1380racer
Posted 26/1/2016 10:01 PM (#720971 - in reply to #720970)
Subject: RE: mcs metro in action 2015 cadwell park


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Location: Beds
The A+ rods were redesigned to cut down the weight, especially the bosses on the big end cap and the lumps on the sides of the little end. I think the slight 'webs' on the big end were introduced then as well. That combined with the larger journal size allowed the reduction in steel spec without affecting life.

Mind you the factory test for endurance was something like 100 hours at full throttle! 100hrs x 6000rpm = 36 million cycles at max load

These days EN24 is renamed as 4340 which seems to be the pretty universal material for forged rods, cranks etc

The heat treatment on mine was done by a company that did such stuff on an industrial scale. A friend worked there and got them put through as samples for no cost! Sadly the firm has long since gone
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