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online manual (clutch help)
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carl747
Posted 29/2/2016 8:24 PM (#721287)
Subject: online manual (clutch help)


Regular

Posts: 234
10010025
Location: Leicester
Anyone know of a online guide/manual for clutch

I've put a new gearbox on new clutch new cable and it just doesn't seem to work clutch arm doesn't move

Well and truly fed up with it now

998 metro a series

Edited by carl747 29/2/2016 8:51 PM
trebus
Posted 1/3/2016 1:38 PM (#721299 - in reply to #721287)
Subject: RE: online manual (clutch help)


Regular

Posts: 139
10025
Do they have adjustment nuts like the mini's ?
carl747
Posted 1/3/2016 3:06 PM (#721300 - in reply to #721299)
Subject: RE: online manual (clutch help)


Regular

Posts: 234
10010025
Location: Leicester
trebus - 1/3/2016 9:38 PM

Do they have adjustment nuts like the mini's ?


No
MetroGaz
Posted 1/3/2016 4:03 PM (#721301 - in reply to #721287)
Subject: RE: online manual (clutch help)
Veteran

Posts: 335
10010010025
Location: York, tis Cold Up North!
Hi

To me if clutch arm does not move in to operate clutch then sounds like you have assembled it wrong and something within is stopping it moving. Are you sure you assembled, centered and torqued it up all right?

I have a Mk11 Haines manual at work if you need anything copying etc.

MG
DotMatrix
Posted 1/3/2016 8:10 PM (#721303 - in reply to #721300)
Subject: RE: online manual (clutch help)


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
carl747 - 1/3/2016 4:06 PM

trebus - 1/3/2016 9:38 PM

Do they have adjustment nuts like the mini's ?


No


Yes

they have two large nuts on the end of the clutch plunger that adjusts how far in you can push the plunger when you push the clutch. but not the other adjustment screw like the old type clutch has.

Edited by DotMatrix 1/3/2016 8:14 PM
DotMatrix
Posted 1/3/2016 8:21 PM (#721304 - in reply to #721287)
Subject: RE: online manual (clutch help)


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
by the way. if the clutch arm doesn't move, try detaching the cable and pulling the clutch arm back and forth, it is supposed to move freely.

if the arm and plunger doesn't move freely remove the clutch cover. it really doesn't take long time and can be done without removing the engine, only the front engine mount and the battery and battery tray. 10-15 minutes and you have the cover in your hand. then remove then clutch arm and plunger, clean it all (careful with the release bearing), regrease all components, assemble it again.
if you want to remove the plunger, you have to remove the two adjustment nuts and when reassembling you have to adjust them which is not that hard.
carl747
Posted 1/3/2016 10:22 PM (#721307 - in reply to #721287)
Subject: RE: online manual (clutch help)


Regular

Posts: 234
10010025
Location: Leicester
Hi all

Just to clear things up the clutch arm moves freely by hand but cable does nothing tired 2 cables nothing with any
DotMatrix
Posted 1/3/2016 11:56 PM (#721311 - in reply to #721307)
Subject: RE: online manual (clutch help)


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
carl747 - 1/3/2016 11:22 PM

Hi all

Just to clear things up the clutch arm moves freely by hand but cable does nothing tired 2 cables nothing with any


strange. does the cable move freely back and forth when it is not attached in either end?

Edited by DotMatrix 1/3/2016 11:57 PM
cooper1019
Posted 2/3/2016 8:09 AM (#721316 - in reply to #721287)
Subject: RE: online manual (clutch help)


Regular

Posts: 113
100
Location: wigan
They are auto adjusting cable so you need to pump the pedal a good few times.
carl747
Posted 2/3/2016 11:41 PM (#721333 - in reply to #721311)
Subject: RE: online manual (clutch help)


Regular

Posts: 234
10010025
Location: Leicester
DotMatrix - 2/3/2016 7:56 AM

carl747 - 1/3/2016 11:22 PM

Hi all

Just to clear things up the clutch arm moves freely by hand but cable does nothing tired 2 cables nothing with any


strange. does the cable move freely back and forth when it is not attached in either end?


Yeah all moves fine

carl747
Posted 2/3/2016 11:42 PM (#721334 - in reply to #721316)
Subject: RE: online manual (clutch help)


Regular

Posts: 234
10010025
Location: Leicester
cooper1019 - 2/3/2016 4:09 PM

They are auto adjusting cable so you need to pump the pedal a good few times.


Tired no luck on any cable used
DotMatrix
Posted 2/3/2016 11:52 PM (#721335 - in reply to #721334)
Subject: RE: online manual (clutch help)


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
carl747 - 3/3/2016 12:42 AM

cooper1019 - 2/3/2016 4:09 PM

They are auto adjusting cable so you need to pump the pedal a good few times.


Tired no luck on any cable used


perhaps you could take some pictures of it mounted and not working and post them here?

when all is connected in what way does the clutch arm not move? is the pedal rock hard or is it too soft?

Edited by DotMatrix 2/3/2016 11:53 PM
carl747
Posted 6/3/2016 12:26 PM (#721373 - in reply to #721287)
Subject: RE: online manual (clutch help)


Regular

Posts: 234
10010025
Location: Leicester
Do bit of a update

Had to change the pressure plate on the clutch the new one didn't stick out enough had to space to clucth cable and it worked for all of 10mins but bend the flywheel fly keylock so got got to take it all off again and change that now so hopefully it will work once that's done
DotMatrix
Posted 6/3/2016 10:35 PM (#721376 - in reply to #721373)
Subject: RE: online manual (clutch help)


Expert

Posts: 4458
200020001001001001002525
Location: Jelling, Denmark
carl747 - 6/3/2016 1:26 PM

Do bit of a update

Had to change the pressure plate on the clutch the new one didn't stick out enough had to space to clucth cable and it worked for all of 10mins but bend the flywheel fly keylock so got got to take it all off again and change that now so hopefully it will work once that's done


I hope you have gotten to the bottom of this then
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